SME-AE Vacuum Emulsifying Machine

The SME-AE Vacuum Emulsifying Mixer utilizes advanced technology that combines the power of vacuum and intense agitation to create the perfect blend of ingredients.  Whether you’re a DIY skincare enthusiast or a small-to-medium enterprise, this mixer is an absolute game-changer for achieving that coveted professional finish.

Description

Application

Daily cosmetic

hair conditioner facial mask moisturizing lotion suncream
skin care shea butter body lotion sunscreen cream
cream hair cream cosmetic paste BB Cream
lotion face wash liquid mascara foundation
hair color face cream eye serum hair gel
hair dye lip balm serum lip gloss
emulsion lipstick highly viscous product shampoo
cosmetic toner hand cream shaving cream moisturizing cream

Food & Pharmaceutical

cheese milk butter ointment ketchup
mustard peanut butter mayonnaise wasabi
toothpaste margarine Salad dressing sauce

 

Performances And Features

      1. Bottom Homogenizer & Inner circulation homogeneous System. Good homogenization effect: the lower homogenization and internal circulation homogenization system can perform multiple homogenizations at the same time, making the emulsification effect better and the product quality more stable.

      2. Helical Ribbon mixing & Double way Mixing System Mix evenly: The two-way ribbon scraping wall mixing system can push the material up from the bottom of the agitator, and then pull down from the top, so that the material can be fully mixed to achieve better uniformity.

      3. Variable speed control: The vacuum homogeneous emulsifier adopts frequency conversion speed regulation, the speed can be adjusted in a wide range, and the operation is flexible, and it can be adjusted according to the needs of different materials.

      4. Aseptic processing: The vacuum homogenizing emulsifier is equipped with a high-precision temperature and pressure control system, which can realize aseptic processing and meet the requirements of the food and pharmaceutical industries.

      5. The lifting systems include single-cylinder lifting and double-cylinder lifting. Various high quality products can be customized according to customer requirements. The triple mixing adopts the imported frequency converter for speed adjustment. which can meet different technological demands. The homogenizing structure made through German technology adopts the imported double-end mechanical seal effect.

6.The master pot dumping system is used to dump material from the master pot of the vacuum emulsifier into downstream equipment or containers. It consists of a tipping device and a control system. The tipping device usually uses a hydraulic mechanism that tilts the main pan to dump the material. The control system can be controlled by a touch-screen PLC to easily control the dumping process.

      7. The maximum emulsifying rotation speed can reach 4, 200 rpm and the highest shearing fineness can reach 0.2-5 um. The vacuum defoaming can make the materials meet the requirement of being aseptic.

      8. The vacuum material sucking is adopted, and especially for the powder materials, vacuum sucking can avoid dust. The emulsifying pot lid can adopt lifting system, easy to clean and the cleaning effect is more obvious, the emulsifying pot can adopt tilt discharge.

      9. The pot body is welded by imported  three-layer stainless steel plate. The tank body and the pipes adopt mirror polishing, which fully conforms to GMP requirements. According to technological requirements, the tank body can heat or cool the materials. The heating modes mainly include steam heating or electric heating. To ensure the control of the whole machine is more stable, the electric appliances adopt imported configurations, so as to fully meet the international standards.

 

Technical Parameter

Model Capacity Homogenizer Motor Stir Motor Dimension Total Power Limit vacuum(Mpa)
KW r/min KW r/min Length(mm) Width(mm) Height(mm) Steam heating Electric heating
SME-AE5 5L 0.37 3000 0.18 63 1260 540 1600/1850 2 5 -0.09
SME-AE10 10L 0.75 3000 0.37 63 1300 580 1600/1950 3 6 -0.09
SME-AE0 50L 3 3000 1.1 63 2600 2250 1950/2700 9 18 -0.09
SME-AE100 100L 4 3000 1.5 63 2750 2380 2100/2950 13 32 -0.09
SME-AE00 200L 5.5 3000 2.2 63 2750 2750 2350/3350 15 45 -0.09
SME-AE300 300L 7.5 3000 2.2 63 2900 2850 2450/3500 18 49 -0.085
SME-AE500 500L 11 3000 4 63 3650 3300 2850/4000 24 63 -0.08
SME-AE1000 1000L 15 3000 5.5 63 4200 3650 3300/4800 30 90 -0.08
SME-AE2000 2000L 15 3000 7.5 63 4850 4300 3800/5400 40 _ -0.08
Note: In case of inconformity of the data in the table due to technical improvement or customization, the real object shall prevail

 

 

Product Details

Note: The picture is customized for reference only

 

SME-AE Vacuum Homogenizer Emulsifying Machine Series

The vacuum homogenizer emulsifying mixer with helical ribbon mixing and double-way mixing system, along with wall scraping stirring, is a highly efficient and versatile mixing system

The use of hydraulic lifting system and main pot dumping system can greatly improve the production efficiency and reduce the workload of manual operation

Oil Pot: The oil pot is used to store and mix oil-based ingredients in the emulsifying process. It has a heating system to heat the oil to the desired temperature. The oil pot is responsible for melting and heating oil-based materials and ensuring their proper dispersion and emulsification.

Water Pot: The water pot, is used to store and mix water-based ingredients in the emulsifying process. It has a heating system to adjust the water temperature as required. The water pot is responsible for heating and dispersing water-based materials, ensuring their proper mixing and emulsification

Vacuum pump

The Siemens PLC (Programmable Logic Controller) is the brain of the emulsifier, providing a user-friendly interface for easy operation and monitoring. The 10′ double screen control Siemens Appliances further enhances the ease of use, providing a clear and comprehensive display of all relevant parameters.

PLC electrical control distribution box

The Siemens PLC (Programmable Logic Controller) is the brain of the emulsifier, providing a user-friendly interface for easy operation and monitoring.

The Omron ins is a critical component that ensures the safety and protection of the machine and its operators. With its advanced sensing capabilities, it can detect any abnormalities in the system and initiate appropriate measures to prevent any potential risks.

The emulsifier’s product configuration also includes Mitsubishi Electric and NEK components. These brands are well-known for their high-quality electrical and mechanical components that enhance the overall performance and longevity of the machine.

Schneider Electric is responsible for the electrical control of the emulsifier, ensuring reliable and safe operation. The Delta components further enhance the efficiency and performance of the electrical system.

Relevant Machines

We can offer machines for you as following

Reverse osmosis water purifier, vacuum homogenizing emulsifier. aseptic storage tank, drying sterilizer, ointment filling machine. conveying workbench, code printer, labeling machine, aluminum foil sealing machine, shrink film machine

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Company Profile

With the solid backing of jiang su Province gao you city Xinlang Light
Industry Machinery & Equipment Factory, under the support of German design center and national light industry and daily chemicals research institute, and regarding senior engineers and experts as the technological core, Guangzhou SINAEKAT chemical Machinery Co, Ltd. is a professional manufacturer of various types of cosmetic machinery and equjpment and has become a brand enterprise in the daily chemical machinery industry. The products are applied in such industries as. cosmetics, medicine, foodchemical industry, electronics, etc., serving many nationally and internationally famous enterprises suchas Guangzhou Houdy Group, Bawang Group, Shenzhen Lanting Technology Co., ltd, Liangmianzhen GroupZhoneshan Perfect, Zhoneshan Jial, Guanedone Yanor, Guanedone Lafane. Beine Dabao, Japan Shiseidokorea charmzone, France shiting, Usa JB, etc.

 

Workshop Production

Our Advantage

With many years of experience in domestic and international installation, SINAEKATO has successively undertaken the integral installation of hundreds of large-sized projects.

Our company provides internationally top-ranking professional project installation experience and management experience.

Our after-sales service personnel have practical experience in equipment use and maintenance and receive systemic trainings.

We are sincerely providing customers from home and abroad with machinery & equipment, cosmetic raw materials, packing materials, technical consultation and other service.

 

Our Project

 

 

Packing and Shipping

Exhibitions & Customers visit factory 

 

Cooperative Customers

 

 

Material Certificate

 

Contact Person

Ms Jessie Ji
Mobile/what’s app/wechat: +86 13660738457
Email: 012usinaekato.com
official website: http://www.sinaekato.group

 

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